HDGC2612 Wireless Battery Cell Monitoring Module

HDGC2612 battery cell voltage acquisition box is used to monitor several main parameters as battery terminal voltage, module voltage and internal resistance, which performs real-time monitoring of battery performance and state, analyzes the battery performance trend and judge battery service life. This module can effectively monitor the whole group of drop single battery and immediately issue alarm when it found serious deterioration of faulty batteries. These operations will provide the basis for battery pack inspection and maintenance.

Parameters

HDGC2612 Wireless Battery Cell Monitoring Module
Working voltage	DC12V
Voltage measurement range	1.5V～16V
Cell voltage	Compatible with 2V, 4V, 6V, 12V optional
Voltage measurement accuracy	0.1%
Voltage Resolution	0.01V
Number of connections	Maximum 25 connections per group (300 batteries)
Number of monitors per module	Each module supports up to 12 batteries for acquisition
Communication method	Wireless WiFi RF Communications
Sizes	35×71.5×98.75mm
Weights	0.15KG

Product Selection

Battery pack type	Battery Specifications	Number of modules required	Note
DC24V system	2V Cel	1	12 cells
DC24V system	12V Cell	1	2 cells
DC48V system	2V Cell	2	24 cells
DC48V system	12V Cell	1	4 cells
DC110V system	2V Cell	5	52-54 cells
DC110V system	12V Cell	1	9-10 cells
DC 220V system	2V Cell	9	104-108 cells
DC 220V system	12V Cell	2	16-18 cells
DC 380V system	2V Cell	16	192-196 cells
DC 380V system	12V Cell	3	30-32 cells
DC 480V system	2V Cell	20	238-240 cells
DC 480V system	12V Cell	4	40-42 cells

Features

● Adopt LORO wireless + RS485 wired transmission: compatible with 2V/6V/12V cell voltage monitoring. Each wireless monitoring module can simultaneously monitor 12 cells for easily operation.

● Intelligent design of operation: equipped with insulation clamps, simple connection, automatic timed inspection of battery terminal voltage, automatic recording and intelligent analysis.

● Module address using manual dialing code: module address without manual system number, directly through the external dialer to set up, convenient for troubleshooting and improve the efficiency of testing and maintenance.

● Various acquisition methods:

1.Data transmission between the cell voltage acquisition box and the host of the discharger.

2.Data transmission between the cell voltage acquisition box and USB wireless terminal.

3.Data transmission among cell voltage acquisition box, host of discharge meter and USB wireless terminal.

● Ultra-bandwidth monitoring function: a device to support 25 modules in series, the battery monitoring can up to 300 sections to meet the > 200 battery packs on-site operation.

● Adopt full isolation circuit design: it is not interfered by the user’s equipment, nor affects the normal operation of the user’s equipment and battery pack.

● Adopt multi-frequency band design: can set up 4 independent frequency bands, i.e., 4 sets of monitoring systems can be used in the same area to transmit data at the same time without interfering with each other or interfering with other’s channels.

● Support data wireless viewing: cell battery voltage acquisition in real time and display in columnar graphic for easy viewing. It support cell battery health analysis and make a safety assessment.

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Applications

Wireless Battery Cell Monitoring Module is primarily used in critical infrastructure sectors requiring reliable DC backup power and where deployment environments are complex or manual inspection is difficult. These include:

Power Systems: DC power supply battery banks in substations, power plants, and distribution stations to ensure emergency power supply for critical equipment such as relay protection and circuit breaker control.
Telecommunications Industry: UPS battery banks in communication equipment rooms, base stations (including 5G), and data centers to prevent network outages or data loss due to mains power interruptions.
Rail Transit: Batteries for subway and high-speed rail signaling and emergency lighting systems to ensure train operation safety and dispatching communications.
New Energy Storage: Battery cluster/cabinet status monitoring for energy storage power stations (lithium/lead-acid), supporting grid peak shaving and off-grid power supply security.
Finance and Government: Backup power monitoring for bank data centers, emergency command centers, hospital UPS, etc., meeting high availability requirements.
Petrochemical and Industrial: DC power supply assurance for hazardous chemical plants and automated control systems, preventing production accidents or fires caused by battery failure.
Aerospace and Defense: Emergency power monitoring for ground support facilities, radar stations, and communication nodes, adaptable to unattended or extreme environments.

Advantages

Intelligent Operation

Equipped with insulation clamps, simple connection, automatic timed inspection of battery terminal voltage, automatic recording and intelligent analysis.

Module Address Manual Dialing

Module address without manual system number, directly through the external dialer to set up, convenient for troubleshooting and improve the efficiency of testing and maintenance.

Ultra-bandwidth Monitoring

A device to support 25 modules in series, the battery monitoring can up to 300 sections to meet the > 200 battery packs on-site operation.

Full Isolation Circuit Design

It is not interfered by the user’s equipment, nor affects the normal operation of the user’s equipment and battery pack.

Multi-frequency Band Design

Can set up 4 independent frequency bands, i.e., 4 sets of monitoring systems can be used in the same area to transmit data at the same time without interfering with each other or interfering with other’s channels.

Support Data Wireless Viewing

Cell battery voltage acquisition in real time and display in columnar graphic for easy viewing. It support cell battery health analysis and make a safety assessment.

Detail Display

HDGC2612 connection diagram

HDGC2612 bar chart

FAQs

What is a wireless battery cell monitoring module?

Wireless battery cell monitoring module is a wireless monitoring unit that uses battery terminal voltage, module total voltage, and internal resistance as the main monitoring parameters to monitor battery performance and status in real time, analyze battery performance development trends, and make judgments on battery life.

What transmission method does the device use?

It adopts LoRa wireless + RS485 wired transmission, compatible with 2V/6V/12V cell voltage monitoring. Each wireless monitoring module can simultaneously monitor 12 cells for more easily operation than traditional.

How many battery cells can the device monitor?

A device can support 25 modules in series, the battery monitoring can up to 300 sections to meet the > 200 battery packs on-site operation.

Does the wireless battery cell monitoring module affect battery operation?

No, it adopts a fully isolated circuit design that not interfered by the user’s equipment, nor affects the normal operation of the user’s equipment and battery pack.

Why choose the wireless battery cell monitoring module?

It can effectively monitor the whole group of drop single battery and immediately issue alarm when it found serious deterioration of faulty batteries. These operations will provide the basis for battery pack inspection and maintenance.

What are applications of the wireless battery cell monitoring module?

Power systems, telecommunications industry, rail transit, new energy storage, industries etc.